Production capacity

Quantity: 1,20,000 sockets pa

Value: Rs107.5 lakhs pa

Arrangements should be made for Hydraulic pressure testing

User profile

Chemical and process industry, oil installations etc.

Motive power required

Project cost

Land & building

Covered area of 250 sq mtrs

Machinery & Equipment:

1. Guillotine Shearing Machine 12.5mm x4mm shearing cap, complete with electrical fitting
2. hand operated earing machine, lever type 30 cm size
3. power press, 75 tons cap, pillar type CI body,
4. power press 50 tons  cap., pillar type CI body
5. electric arc welding set 350 amp cap
6. special purpose lathe 800mm
7. tapping machine upto 100mm dia with electric motor plate
8. furnace & galvanizing tank for hot dip galvanizing
9. hydraulic test benches, dies, tools

Raw materials per month

MS skelp, 14 guage to 4 guage thick,@ 350gms – 3.5 MT
Zinc @ 5% of wt of finished sockets, 150 kgs
Total cost – Rs. 85000 pm

Utilities per month

Other contingent expenditure per month

Postage, adv, repair, maintenance, telephone, transportation, insurance, rent, misc – Rs 26,400 pm

Staff / labour :

Manager – 1, Accountant cum clerk, - 1, Peon cum chowkidar – 1, Foreman, Supervisor, Skilled operators ( 7), helpers (4),      Total wage bill, Rs. 86,480 pm

Working capital required( for 3    months)

Rs. 5,93,640

Total capital investment

Rs. 9,95,140

Cost of production per year

Rs. 25,63,831

Turnover per year

Rs. 30,00,000

% profit on sales

14.53%

Rate of return

43.82%

Break Even Point

64.1%

Production capacity

Quantity: Job work on 70,000 pieces of jewelry, pa

Value: Rs. 28 lakhs pa

Quality and standards  for the product

-

User profile

Mfrs of jewelry made from silver, German silver, brass, copper and other metallic ornaments.

Motive power required

Project cost

Land & building

200 sq mt of Bldg,  

Machinery & Equipment:

1. Air coated metal rectifier 0.6v, 0.5 amps
2. PVC coated or fibre coated or SS tank for gold plating with anode and cathode connected rolls cu(1’ 1’)
3. Acid pickling tank MS line welded ( 2’x2’x2’)
4. Total cost = Rs. 48,000

Raw materials per month

Goldy cyanide salt ( 500 gms), degreasing salt ( 10kgs), Acid, HCl, H₂SO_{4 ,} HNO₃  (45 Kgs), Potassium Cyanide, Buffing & Polishing abrasives, Gold anode 99.99% pure gold plate ( 100 gms)  total cost Rs. 1.42 lakhs            

Utilities per month

Power & water – Rs. 20,000 pm

Other contingent expenditure per month

Postage, adv, repair, maintenance, telephone, tranportaion, insurance, rent, misc – Rs 40, 000 pm

Staff / labour :

Staff & labour wage bill – Rs 25,000 pm

Working capital required( for 1   months)

Rs. 2,70,000

Total capital investment

Cost of production per year

Rs. 25,48,000

Turnover per year

Rs. 28,00,000

Net profit

2,52,000

Rate of return

83.92%

Break Even Point

54%

Addresses of suppliers of machinery/ raw materials

Local markets

Production capacity

Quantity: 180 lakhs pa

Value: Rs. 69 lakhs

Quality and standards  for the product

NO ISI standards

Iol/HP specification Ref No. RD 15 G 214

User profile

LPG bottling plants, IOL, HPCL, BPCL,       etc

Motive power required

Project cost

Land & building

rented

Machinery & Equipment:

1.              high speed power press 10 T cap. Motorized – 4 Nos

2.              trimming machine motorized (2)

3.              knotching machine-hand operated (2)

4.              treadle shearing machine (1)

5.              Polishing barrel (2)

6.              composite tools , dies, work bench etc

Total cost Rs6,20,000

Raw materials per month

Al sheet0.2 mm thick in roll form- 3 tons pm

Utilities per month

Consumable stores, packaging, grease, kerosene etc- Rs.26,000 pm

Other contingent expenditure per month

Postage, adv, repair, maintenance, telephone, transportation, insurance, rent, misc – Rs 25000 pm

Staff / labour : 

Manager,  machine operators ( 4), skilled workers (4), helpers (2)

Working capital required( for 3    months)

Rs. 15,69,000/-

Total capital investment

Rs.21, 89,000

Cost of production per year

Rs. 66,32,000

Turnover per year

Rs73,20,000

Net profit

Rs6,88,000

Rate of return

31.4%

Break Even Point

58.5%

Machinery suppliers

M/s Batliboi & Co,190-A, Fiorbes Street, Fort, Mumbai 1

M/s H P Singh, 75,Ganesh Ch. Avenue, Kolkata 13

M/s Oriental Machinery Works, 23, RN Mukherjee Road, Koltaka 13 

Production capacity

Quantity: 30,000 sarees

Value: Rs. 37.5 lakhs

Quality and standards  for the product

-

User profile

Traditional Indian wear. Designer wear too.

Motive power required

12HP

Project cost

Land & building

300 sq mtrs covered area, 100 sq mtrs open – rented premises

Machinery & Equipment:

1. Printing table with AC top – (4)
2. Rubber squeezers ( 15)
3. Cottage steamer (1)
4. Dye paste stirrer ( 3)
5. weighing balance (1) Total cost: Rs 1,31,000

Raw materials per month

Mulmul cloth bleached 5.5 mtr x130cm, selvedge, - 13,750 meters  per month, dyes(15 kgs) , gums

( 50kgs), soap ( 50kgs), and starch ( 80 kgs)

Utilities per month

Power, water, coal and firewood, cotton wase, screen – Rs 12,750 pm

Other contingent expenditure per month

Postage, adv, repair, maintenance, telephone, transportation, insurance, rent, misc – Rs 6350 pm

Staff / labour :

Printing Master, Printing Assistants(2) , Helpers (4), Steaming Master (1), unskilled workers (4), Accountant(1) Total cost: Rs.30,500 pm

Rs. 90,000 pm

Working capital required( for 3    months)

Rs. 7,86,000

Total capital investment

Rs. 9,17,000

Cost of production per year

Rs. 33,04,000

Turnover per year

Rs. Rs. 37,50,000

Net profit

Rs. 4,46,000

Rate of return

48.63%

Break Even Point

48.25%

Machinery/ raw material suppliers

Anil Starch products, PB nO. 10009, Anil Road, Ahmedabad 380025

Supertex India Corporation, 132, Dr AB Road, Mumbai 18

KAM Syndicate, Suraj Newas, Tanulane, Santacruz, Mumbai

Amar Dye Chem ltd, Sitaldevi Temple Road, Mumbai 16

Production capacity

Quantity: 96 TRUCKS

Value: Rs. 336 lakhs

Quality and standards  for the product

User profile

12HP

Project cost

Land & building

1000 sq mtr land, workshop shed – 300o sq mtrs, workshop

Utilities per month

Power & water 

Other contingent expenditure per month

Postage, adv, repair, maintenance, telephone, transportation, insurance, rent, misc – Rs 25000 pm

Staff / labour :

Manager, Designer- cum-refrigerator engineer, Supervisor, Accountant, clerk cum storekeeper, skilled workers (5), semi- skilled workers(3), Helper (2)

Total wage bill pm – Rs. 75,000

Working capital required( for 3    months)

Rs. 44,47,600

Total capital investment

Rs. 64,61,000

Cost of production per year

Rs.2,76,32,500

Turnover per year

Rs.3,07,20,000

Net profit

Rs30,87,000

Rate of return

47.8%

Break Even Point

31%

Machinery & Equipment suppliers  M/s

1. Essential Machine Tools Pvt Ltd, 5, Nyaymurthi GN Vaidya Marg, PO Box 2, Behind State Bank, Fort, Mumbai 1
2. Industrial Refrigeration Pvt Ltd, 9^th Floor, Marker Chambers, V, Nariman Point, Mumbai 21
3. NV Industries Pvt Ltd, Sudha Park, 1, Raja SC Mullick Road, Kolkata 86
4. Multifrig Marketing Co. Pvt Ltd, 1/12, Kirti Nagar ( WHS) New Timber Market, New Delhi 15
5. Frick India Ltd, Jivan Vihar, Sansad marg, New Delhi

6. Automobile Water Pumps
 

Production capacity (p.a)

Quantity: 57,000 pumps on a single shift basis

Value: Rs. 148 lakhs

Quality and standards  for the product

-

User profile

Automobile manufacturers, automobile service workshops etc.

Motive power required

Project cost

Rs. 66.5 lakhs

Land & building

700 sq mtrs built up area covering shed, office and stores, rented @ Rs. 17,500 pm 

Machinery & Equipment:

1.    Bar Chuck caps on lathe-herberk 4-D- capacity 60 mm bar with complete accessories and electrical fittings with 7.5 HP motor – 1 No

2.    Bar chuck capstan on lather bar capacity 25 mm with 2 HP motor – 1 NO

3.    Cylindrical grinding machine capacity dia 200mmx 60mm between centers with 6.5 HP motor

4.    Centre Lathe 165 mm center height 1000mm between centers with complete accessories and electricals with 1 HP motor – 1 No

5.    Pedestal drilling machine25 mm dia with1 HP motor – 1No

6.    Bench drilling mahcine12mm dia with   1 HP motor – 1 NO

7.    Double end bench grinder 250 mm wheel size with 1 HP motor – 1 No

8.    Metal cutting band saw 200 mm capacity with 1 HP motor – 1 No

9.    Fly press  No 6 – 1 No

10.  Arbour press – 2 Nos

Foundry & Gravity Die casting unit:

11. Bale out furnace – 150 kg capacity oil fired with motor, blower, burner complete with pre heater, filter, pipeline and accessories-

12.  Over head oil tank- fabricated  with steel 1.5 mm – installation at 5m height

13. Air compressor 8psi40 CFT with 0.75 HP motor

14. Die heating equipment, spray gun, gas cylinder etc,

15. TEsting equipment, Pollution control arrangements, installation charges etc

Total cost: Rs.30.3 lakhs

Raw materials per month

 Rs.11.6 lakhs

Utilities per month